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Blister Control

High-resolution vision systems for blister filling control of all types of tablets, capsules, syringes, needles, ampoules and other products, in any type of forming material (PVC, aluminum and others), through automatic online inspection of 100% of the production, eliminating errors and reducing the costs linked to human control.

  • Controls the filling of blister packs of all types of tablets and capsules in any type of forming material (PVC, aluminum and others).
  • Detects product failures with maximum levels of accuracy.
  • Simultaneous flaw detection methods: presence, size, shape, breakage, pickling, position, overfill, and empty alveolus. Consecutive failures and out-of-position products, discolored product and stains (depending on core color). Color differences between products.

Types of control

CONTROL OF TABLETS AND CAPSULES IN ALU ALU

Controls the presence, color and integrity of the tablet/capsule in Alu-Alu blisters, Control of double product or foreign products in the alveolus.

WHITE CAPSULE CONTROL IN WHITE PVC

White capsule control in white PVC. The softwafe also performs a chromatic measurement of product color, detection of stains on the product surface and cross-contamination.

TABLET CONTROL IN TRANSPARENT PVC

Presence, color, defects detected in transparent PVC blister (clear or opaque).

BLUE / TRANSPARENT CAPSULES IN BLISTER PACKS

Control of the presence of blue / transparent capsules in blister packs. The control also checks for the presence of double product in the same cavity.

CAPSULE CONTROL IN PVC

Control of presence, color and integrity of capsules in PVC blister packs. The system detects half open or excessively closed capsules.

CONTROL OF COMPONENTS IN TRAYS

Control of all the different components in transparent or white pharmaceutical trays or in cases.

TABLET INTEGRITY CONTROL ON BOTTLE FILLERS

Controls the presence of tablets passing through the vial filler guides. The system controls both the integrity and the correct filling of the bottle.

BLISTER CONTROL

The blister passage is controlled by measuring the distance between a fixed point on the blister guide table and a variable point inside the blister.

CONTROL OF COLOR RINGS IN VIALS

Presence and color control of rings in vials. The software detects the pixel sizes and the distance between the rings.

CONTROL OF THE PACK CORRECT FORMATION

Controls the correct formation of the container pack and the position of the components.

CONTROL OF IMPURITIES IN BLISTER PACKS

Controls impurities in blisters through the use of backlights under the blister.

VIAL INTEGRITY CONTROL

Checks the integrity of the vial, filling control, rings.

CONTROL OF DAMAGED PRODUCT

Checks product integrity, label presence, spot check.

POST SEALING PRODUCT CONTROL

It is integrated to verify presence/absence of product after filling the alveoli.

Additional controls

Barcodes on Aluminum Foil Blisters

OCR/OCV on Aluminum Foil Blisters

Main Features

Easy to use

Voice assistant for equipment operation

Available in several languages

Validation Documentation (IQ, OQ)

Use and Maintenance Manuals

Discard Management

Production Statistics

Access Levels

21CRF part 11

FDA

CE

cGMP

Win10

Total package integrity (product quality, cosmetic control and composition)

Multicamera Systems

OCR/OCV control on Alu foil – blister

Code control in Alu foil – blister

Access control via biometric fingerprint sensor

Miscellaneous inspection

Industrial compact hardware

Automatic backup

Easy Integration

Adaptability to existing packaging lines

Industrial process unit based system with Ehernet connection for remote support

A reliable solution prepared for the future

Native integration with yudoo

Blister Control is natively integrated with Yudoo, the 4.0 pharmaceutical software suite for the full management of automation processes, digital quality, data analysis and for Track&Trace. A digital hub that can be accessed from anywhere via a secure web interface or dedicated devices.

A scalable and modular suite, including tools for automation (centralized management of production, workflows and timesheet), for the digital quality (creation of paperless systems, support systems for line clearance operations), for data analysis (analysis of production data, business intelligence dashboard, condition monitoring and predictive maintenance) and for Track and Trace (complete solutions for Level 3 and 4 of serialization, monitoring of serialization operations).

Yudoo offers multiple advantages such as the possibility to centralize production formats and data, avoiding duplicates and reducing work time. The suite can connect to existing company systems to retrieve updated data exactly from where they are.